Most profitable waste tyre pyrolysis plant in India

Company Introduction

       With the continuous development of industrial civilization, vehicle and machine are increasing and widely used in people’s daily life. So Oil energy is more and more scare, but the oil energy is more and more expensive. At the same time, the tires are accumulating to big amount which could be used. Pyrolysis is a recycling technique converting tyre or plastic waste into fuels , monomers, or other valuable materials by thermal and catalytic cracking processes. Huayin waste tyre  pyrolysis plant adopts advanced technology. With longer service time, zero pollution, 100% safety guarantee and easy operation, our machine gain fine reputation in the world market


Overview of pyrolysis plant

  The two keys of pyrolysis plant are reactor and cooling system.
  Reactor directly decides the machine’s safety and service life. It is made by welded steel plate. So the quality of welding will have a direct impact on safety and service life. Therefore, we use automatic welding machine, X rays detection and heating treatment which will not only guarantee the quality of welding but also greatly improve working efficiency.
  For cooling systems, there are two steps. Cooling pipe is the first step. The second is condenser. We have three condensers. And there are 57 pipes in one condenser. Diameter is 48mm for one small pipe. The heat exchanging area is about 13square meters for one condenser. So the total cooling area is about 40 square meters, which will guarantee you a high oil yield.


The materials and approximate oil yield


Plant features

  1、Blast protection system
  Huain waste tyre pyrolysis plant include oil-water separator, negative pressure device, anti-back fire device which can prevent the flammable gas which is from furnace go back to the furnace. There are two auto-safety valves in the reactor to ensure it runs in normal pressure.
  2、Acid-base neutralization SO2 removal
  Our dust and sulfur removal system according to acid-base neutralization to remove the dust and SO2 which is from heating system to protect the environment.
  3、Recovering the exhaust flammable gas for fuel
  The anti-back fire device can recycle the exhaust flammable gas to the furnace for fuel. It can save much fuel for you.
  4、Recovering the exhaust flammable gas for fuel
  The exhaust flammable gas ( methane, ethane, propane, hydrogen etc) recycling system, can recycled the gas back into the furnace to heat reactor. Fuel is also a cost for customers, this system can save customers ‘cost at same time we protect our environment
  5、Recycled water cooling system
  All of water for cooling system is recycled, so it ensure that the cooling system have stable low temperature. So the oil gas can be liquefied sufficiently.


The advantages of huayin pyrolysis machine

  1>Security: the equipments provided by huayin waste pyrolysis plant have anti-blocking device and have pressure gauges,alarms,safety valves and vacuum machine.
  2>Energy conservation: recycling of exhaust gas and science fire channel design can save energy and thereby reducing costs.
  3>Long life:hot-blast stove is long life,but not energy-saving,its consumption of energy is much greater than the repair costs of furnace.direct fired reactor is energy saving but short life.it is a contradiction.we resolved this conflict by thickening steel plate reactor of fire approach part which oxidized extremely,so we generally use the 14mm,16mm,18mm,20mm thickness of steel plate,or12mm stainless steel plate,other slow oxidation parts use 12mm thickness plate(20G),not only energy,but long life.
  4>High degree of automation: the advance device,with a small forklift,conveyor and automatic feeder.
  5>Guarantee with after sales service:we has Christian background,love is the heart of our culture.selling devices not for selling only,but to help you approach to success.quality and service is our commitment and responsibility.your success is our aim.we have a good reputation in the industry.
  6>Low cost:all costs are low because of being located at the suburbs.advanced and complete processing equipments,almost no external processing and customer interests oriented business philosophy,it stands to reason that the price is low

Profit Analysis

(Here we take 10ton waste tires as example)

  From Tire To Furnace Oil Process

  Cost:
  Raw material cost:         USD / TON×10Ton=           USD
  Fuel material cost:         USD / KG×      KG=           USD
  (Here you could have four different choices: 5000 kilocalorie Coal—500kg, Fuel oil—170-200kg, Natural gas—270-300cubic, Wood—700-800kg)
  Powder consumption: Average 10KW/h         USD/KW×20hours=         USD
  Worker’s salary:          USD/Day×4Persons=            USD
  Profit:
  Oil Profit:          USD/Ton×4.5Ton=            USD
  Carbon black:          USD/Ton×3Ton=              USD
  Steel wire:            USD/Ton×1.5Ton=              USD
  Gross Profit:
  Total profit            USD - Total cost             USD=              USD

  From Furnace Oil To Fuel Oil Process

  (If 10ton waste tires then 5ton capacity is enough for this link)
  Cost:
  Raw material cost:         USD / TON×5Ton=           USD
  Fuel material cost:         USD / KG×      KG=           USD
  (Here you could have four different choices: 5000 kilocalorie Coal—500kg, Fuel oil—170-200kg, Natural gas—270-300cubic, Wood—700-800kg)
  Powder consumption: Average 10KW/h         USD/KW×20hours=         USD
  Worker’s salary:          USD/Day×4Persons=            USD
  Profit:
  Oil Profit:          USD/Ton×4.5Ton=            USD
  Gross Profit:
  Total profit            USD - Total cost             USD=              USD
  Note: This project not only a business but also a green technology to clean the world.

Why choose Huayin, let's see it:

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3 to 5 months recovery cost, 1 year to become millionaire. Contact us and order now!



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