How much does a pyrolysis plant cost for capacity 15 ton per day?

Investing in a set of 15-ton-per-day pyrolysis plant offers significant potential for converting waste plastics or tires into valuable fuel oil, carbon black, and syngas. However, determining an exact price is complex, as costs vary vary significantly depending on multiple factors. Here is a detailed analysis:

Factors Affecting the Cost

The quality and brand of the reactor, condenser, and automatic control systems affect the price. High quality equipment can ensure the stability and efficiency of the pyrolysis process but comes at a higher cost.

• Automation Level: Basic PLC controls are standard. Though increases cost but improves safety, efficiency, and reduces labor needs.
• Reactor Design & Materials: Thickness of steel, quality of welding, and specialized alloys for corrosion resistance significantly impact durability, safety, and price.
• Pollution Control Systems: Essential for environmental compliance.
• Cooling & Condensing System: Efficiency impacts oil yield and quality. Better systems cost more.
• Origin of Manufacturer: Plants from established suppliers in regions with higher labor/quality standards (Europe, North America, Japan/S.Korea) command premium prices. Plants from China, India, or Southeast Asia are typically lower cost but require careful vetting for quality and support.
• Installation & Commissioning: Site preparation, foundation, utilities hookup (power, water), installation labor, and commissioning services are significant additional expenses.

Estimated Cost Ranges for a 15 TPD Plant

The price of a pyrolysis plant with a daily capacity of 15 tons is usually in the range of $80,000 to $150,000.

Crucial Considerations Beyond Purchase Price:

• Operating Costs: Labor, Energy, Maintenance.
• Feedstock Cost & Availability: Securing consistent, affordable waste supply is critical.
• Oil Yield & Quality: Determines revenue potential. Depends on feedstock, reactor design, and process control.
• Regulatory Compliance: Meeting local emissions and waste handling regulations is non-negotiable and impacts plant design cost.
• After-Sales Support: Availability of technical support, spare parts, and service is vital for long-term operation. Cheaper plants often lack this.

In conclusion, the cost of a 15 ton per day pyrolysis plant is affected by many factors, and the specific cost needs to be determined according to the actual situation. When planning to build a pyrolysis plant, it is necessary to conduct a detailed feasibility study and cost analysis to ensure the economic benefits of the project.