Established an equipment display factory and laboratory with an area of more than 9,000 square meters, dedicated to equipment research and development and testing, technical staff training and practical operation.
This pyrolysis plant decomposes the macromolecular polymer in waste plastic products thoroughly to return it to the state of small molecules or monomers, and produces pyrolysis oil, solid products and non-condensable combustible gas.
In recent years, with the increasing global environmental protection policies and increasing environmental protection requirements, there have been increasing voices that the original transitional solutions for disposal of hazardous wastes such as landfills and incineration cannot continue to operate. Therefore, there is also a huge potential market demand for adopting new technologies, new processes and new equipment to solve the above-mentioned waste treatment. The waste plastic pyrolysis technology will also provide a good export for the harmless disposal of a large amount of plastic waste after garbage classification, which can not only save the increasingly scarce petrochemical resources but also be a good model for the operation of the circular economy.
This set of production line decomposes the macromolecular polymer in waste plastic products thoroughly to return it to the state of small molecules or monomers, and produces pyrolysis oil, solid products and non-condensable combustible gas. It is safe, environmentally friendly and continuous. On the premise of stable operation, the recycling, harmlessness and reduction of waste plastics will be realized. Plastic pyrolysis oil can be directly used as fuel oil, as raw material for refinery or as raw material for plastic, and the solid product can be used as fuel or refined to different standards, additives for paint pigments, rubber products, etc.
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Features: 1.The pyrolysis reactor offers an oxygen-free and high- temperature working condition for pyrolysis process of feedstocks. 2.Manufactured with good material of Q245R boiler plate. 3.The rollers are engineered under the feeding port and oil outlet port which is external from the heating area to bring perfect rotating balance and long service life. 4.Safe operation. |
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Features: 1.Condensing process is divided into three stages. Pyrolysis gas passes through horizontal condenser pipe x1, horizontal condenser ×3 and vertical condenser x1 in sequence, to maximize the condensing effect. 2.Combustible gas (non-condensable gas) is collected by the system and routed to the heating system as a fuel supply. It saves fuel consumption meanwhile protect the environment. |
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Features: 1.Water film deduster provides the basic emission control effect. 2.Easy maintenance. |
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Features: 1.Carbon black is conveyed in a sealed condition to achieve pollution-free. 2.The screw conveyor is combined with condenser to help cool down carbon black. 3.Easy storage and packing from screw conveyor. |
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Features: 1.Heating system is consuming two kinds of fuels. One is pyrolysis oil produced by pyrolysis plant, and another one is combustible gas generated from the production process, which means that the plant can run on its own fuel supplies without extra cost. 2.The heating system could be constructed above the ground or under the ground based on the customer’s requirement. Civil work drawings would be provided prior to the arrival of equipment to prepare the site for installation. |
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Features: 1.Hydraulic feeder can load more feedstocks since it can compact feedstocks while feeding. 2.Less feeding time and more loading capacity than manual feeding. 3.No workers enter inside the pyrolysis reactor to ensure safe operation. 4.Short internal time to start the next production batch. |
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Product Mode
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Model A
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Overall Dimension
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35m*11m
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Total Weight
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32,000 KG
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Working Mode
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Batch Type
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Average Power
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15 KW
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Power Voltage
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380v
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Unit Loading Volume
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40.6m3
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Average Loading Capacity
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10,000 KG
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Average Oil Yield
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40%
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Electricity Consumption
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360 Kwh/Batch
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Fuel Consumption
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350L Fuel Oil |
1) Industrial batch type, different capacity from 1ton to 15ton per batch.
2) Exclusive low temperature pyrolysis technology, low consumption, enhance oil yield and quality, ensure long term, continuous and steady operation of production, and dramatically expand equipment's lifespan.
3) Exclusive anti-cocking, thermal distribution technology, enable the material equally heated and completely pyrolyzed to achieved high quality product.
4) Perfect hot seal technology, to ensure the operation is safe and reliable.
5) Gas purification and remaining heat recycling utilization technology, purified gas can be used for heating system as combustible gas, remaining heat can be dully utilized, realized self-supply for pyrolysis reaction without extra heating source, dramatically minimize running cost.
6) Exhaust gas of production line has been tested, all emission parameters meet the requirement of the EU.
7) Support PLC system, warning, alarm and auto-correction function, and insure operation under safety conditions.
8) Low requirement for manpower, Low working intensity and clean production.
1.Fuel oil
It can directly replace fuel oil for industrial or boiler heating, such as cement plants, steel plants, glass plants, etc.;
It can be refined into diesel for diesel combustion and power plants, agricultural machinery, etc.
2. Carbon black
It can be used for industrial heating by briquetting combustion, and its combustion value is equivalent to that of coal, and can be used directly instead of coal;
Toner can be refined into different standards and used as additives for paint pigments, rubber products, etc.
3.COMBUSTIBLE GAS
Combustible gas is routed to the heating system as a fuel supply. It saves the consumption of fuel oil.
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Plastics |
PE |
50%-75% |
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PP |
50%-75% |
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PS |
50%-75% |
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ABS |
40% |
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Leftovers of paper |
Wet 15-20%, dry 60% |
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House garbage |
35-50% |
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Plastic cable |
80% |
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Plastic bag |
50% |
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Submarine cable |
75% |
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Rubber cable |
35% |
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Sole |
30% |
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PVC |
Not suitable |
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PET |
Not suitable |
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Tires |
Car tires |
40%-45% |
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Truck tires |
45%-50% |
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Motorcycle and bicycle tires |
25%-30% |
Some of Huayin Waste Plastic Pyrolysis Plant Project in Asia
Waste Plastic Pyrolysis Plant Project in Europe
Waste Plastic Pyrolysis Plant Project in Africa
Other Countries of the Waste Plastic Pyrolysis Plant Project
Established an equipment display factory and laboratory with an area of more than 9,000 square meters, dedicated to equipment research and development and testing, technical staff training and practical operation.
From procurement, production to acceptance, we have a complete production process and strict quality control system to ensure that every link is done to the extreme.
We will formulate the transportation schedule one week in advance, book the space in advance, and assist customers in solving all problems in the delivery plan to ensure that the goods are delivered to customers on time.
Before or after the goods arrive at the customer site, the corresponding professional engineers are dispatched to guide the on-site installation and adjustment according to different factory configurations.
