Established an equipment display factory and laboratory with an area of more than 9,000 square meters, dedicated to equipment research and development and testing, technical staff training and practical operation.
Because the waste tyre, rubber, or plastic can be converted to pyrolysis oil , carbon black and steel wire which has high economic value in our daily life. The pyrolysis plant will be an excellent choice for those who need to handle the large volumes of the waste tire.
With the global economic and industrial improvement, countless waste tyre and waste rubber are generated every day. But landfill and incineration are certainly not the best methods of waste management as they cause serious environmental pollution. Because the waste tyre, rubber, or plastic can be converted to pyrolysis oil , carbon black and steel wire which has high economic value in our daily life. The pyrolysis plant will be an excellent choice for those who need to handle the large volumes of the waste tire.
Pyrolysis business is easy to start. You could begin in a small scale with a processing capacity of 3,600 tons per year, or any larger scale such as 7,200/14,400/21,600/28,800/36,000 tons per year and even larger. Whether you’re individual business, medium or large enterprises, municipal projects, the right solution can be found to meet your needs.
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Features: 1.The pyrolysis reactor offers an oxygen-free and high- temperature working condition for pyrolysis process of feedstocks. 2.Manufactured with good material of Q245R boiler plate. 3.The rollers are engineered under feeding port and oil outlet port which are external from heating area to bring perfect rotating balance and long service life. 4.Safe operation. |
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Features: 1.Square box condenser offers a long condensing distance of 120 meters in total. The pyrolysis gas produced from pyrolysis reactor enters the internal condenser pipes connected in series. The condensing process is fast and efficient. 2.The diameter of condensing pipe not only brings larger heat exchange area, but also makes maintenance easier. 3.Combustible gas (non-condensable gas) is collected by the system and routed to heating system as fuel supply. It saves fuel consumption meanwhile protect the environment. |
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Features: 1.The stainless steel deduster is filled with ceramic filters inside, which brings it strong dust adsorption capacity and good dust control effect. 2.Stainless steel material provides long life span for deduster. 3.Easy installation and maintenance. |
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Features: 1.Carbon black is conveyed in a sealed condition to achieve pollution-free. 2.The screw conveyor is combined with condenser to help cooling down carbon black. 3.Easy storage and packing from screw conveyor. |
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Features: 1.Heating system is consuming two kinds of fuels. One is pyrolysis oil produced by pyrolysis plant, another one is combustible gas generated from production process, which means that the plant can run with its own fuel supplies without extra cost. 2.The heating system could be constructed above the ground or under the ground based on customer’s requirement. Civil work drawings would be provided prior to the arrival of equipment to prepare the site for installation. |
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Features: 1.Hydraulic feeder can load more feedstocks since it can compact feedstocks while feeding. 2.Less feeding time and more loading capacity than manual feeding. 3.No workers enters inside pyrolysis reactor to ensure safe operation. 4.Short internal time to start next production batch. |
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Product Model
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Model C
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Overall Dimension
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35m*11m
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Total Weight
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42,000 KG
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Working Mode
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Batch Type
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Average Power
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15 KW
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Power Voltage
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380v
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Unit Loading Volume
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40.6m3
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Average Loading Capacity
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10,000 KG
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Average Oil Yield
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40%
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Electricity Consumption
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360 Kwh/Batch
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Fuel Consumption
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350L Fuel Oil |
MODULAR DESIGN
Modular design makes it super easy to assemble on site. What’s more, it’s easier to expand the capacity in a later phase.
EASY INSTALLATION
The equipment is pre-assembled while delivered. It saves a lot of onsite works and makes installation easier.
100% RECYCLE
Used tires are 100% recycled into usable products of fuel oil, carbon black and steal wires, all with marketing value.
SAFE OPERATION
Safety is on the top, guaranteed by reasonable design, high quality material, professional manufacturing and reliable service.
ENVIRONMENTAL FRIENDLY
No pollution is generated from the production due to efficient effect of emission control system.
Step 1: Feeding (2 hours). Feed tyres into reactor manually or with auto feeder;
Step 2: Preheating (2-4hours). Tyres gradually melts under high temperature and oil gas comes out;
Step 3: Oil producing peak (8-10 hours). Oil gas goes through the cooling system and is cooled down into liquid fuel oil; some oil gas that cannot be further cooled down into liquid fuel oil under common temperature and common pressure ("syngas") will be recycled to furnace for heating, saving your fuel;
Step 4: Cooling (4 hours). After the oil processing process is completed, leave the plant for cooling.
Step 5: Carbon black discharging (1-2 hours). Use a fully-sealed carbon black discharging system to discharge carbon black.
Step 6: Pulling out steel wire (0.5h).
FUEL OIL
The production rate of fuel oil is 40% in average. It's also known as tyre oil, pyrolysis oil, heating oil or furnace oil. The application is as heating fuel for industries such as power plant, cement plant, steel plant, metallurgical plant, glass plant etc.
CARBON BLACK
It produces approximately 35% of carbon black from used tyres.Carbon black is raw material for rubber&plastic industry or used as heating fuel.
STEEL WIRE
The output rate of steel wire from used tyresis15%. It's easy to sell to scrap metal
dealers.
COMBUSTIBLE GAS
Combustible gas is routed to heating system as fuel supply.It saves consumption of fuel oil.
Some of Huayin Waste Tyre Pyrolysis Plant Project in Asia
Waste Tyre Pyrolysis Plant Project in Europe
Waste Tyre Pyrolysis Plant Project in Africa
Other Countries of the Waste Tyre Pyrolysis Plant Project
Established an equipment display factory and laboratory with an area of more than 9,000 square meters, dedicated to equipment research and development and testing, technical staff training and practical operation.
From procurement, production to acceptance, we have a complete production process and strict quality control system to ensure that every link is done to the extreme.
We will formulate the transportation schedule one week in advance, book the space in advance, and assist customers in solving all problems in the delivery plan to ensure that the goods are delivered to customers on time.
Before or after the goods arrive at the customer site, the corresponding professional engineers are dispatched to guide the on-site installation and adjustment according to different factory configurations.
