Model C Waste Tyre Pyrolysis Plant
  • Capacity model: 1Ton-15Ton
  • Raw materials: Waste Tyre/rubber
  • Average out-put oil rate: 45% fuel oil, 30% carbon black, 10% steel wire, 10%-15% syngas

Because the waste tyre, rubber, or plastic can be converted to pyrolysis oil , carbon black and steel wire which has high economic value in our daily life. The pyrolysis plant will be an excellent choice for those who need to handle the large volumes of the waste tire.

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Brief Introduction of the Tyre Pyrolysis Plant Project

 With the global economic and industrial improvement, countless waste tyre and waste rubber are generated every day. But landfill and incineration are certainly not the best methods of waste management as they cause serious environmental pollution. Because the waste tyre, rubber, or plastic can be converted to pyrolysis oil , carbon black and steel wire which has high economic value in our daily life. The pyrolysis plant will be an excellent choice for those who need to handle the large volumes of the waste tire.

  Pyrolysis business is easy to start. You could begin in a small scale with a processing capacity of 3,600 tons per year, or any larger scale such as 7,200/14,400/21,600/28,800/36,000 tons per year and even larger. Whether you’re individual business, medium or large enterprises, municipal projects, the right solution can be found to meet your needs.

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HUAYIN Model C Waste Tyre Pyrolysis Plant

细节图

Details parts of the Waste Tyre Pyrolysis Plant
裂解反应釜

Features:

1.The pyrolysis reactor offers an oxygen-free and high-

temperature working condition for pyrolysis process of

feedstocks.

2.Manufactured with good material of Q245R boiler

plate.

3.The rollers are engineered under feeding port and oil

outlet port which are external from heating area to

bring perfect rotating balance and long service life.

4.Safe operation.

方箱冷凝器

Features:

1.Square box condenser offers a long condensing distance of 120 meters in total. The pyrolysis gas produced from pyrolysis reactor enters the internal condenser pipes connected in series. The condensing process is fast and efficient.

2.The diameter of condensing pipe not only brings larger heat exchange area, but also makes maintenance easier.

3.Combustible gas (non-condensable gas) is collected by the system and routed to heating system as fuel supply. It saves fuel consumption meanwhile protect the environment.

不锈钢除尘器

Features:

1.The stainless steel deduster is filled with ceramic filters inside, which brings it strong dust adsorption capacity and good dust control effect.

2.Stainless steel material provides long life span for

deduster.

3.Easy installation and maintenance.

排渣

 

Features:

1.Carbon black is conveyed in a sealed condition to

achieve pollution-free.

2.The screw conveyor is combined with condenser to help cooling down carbon black.

3.Easy storage and packing from screw conveyor.

加热系统

Features:

1.Heating system is consuming two kinds of fuels. One is pyrolysis oil produced by pyrolysis plant, another one is combustible gas generated from production process, which means that the plant can run with its own

fuel supplies without extra cost.

2.The heating system could be constructed above the ground or under the ground based on customer’s requirement. Civil work drawings would be provided prior to the arrival of equipment to prepare the site for

installation.

进料系统

Features:

1.Hydraulic feeder can load more feedstocks since it can compact feedstocks while feeding.

2.Less feeding time and more loading capacity than manual feeding.

3.No workers enters inside pyrolysis reactor to ensure safe operation.

4.Short internal time to start next production batch.

Parameters:

Product Model

 

Model C

 

Overall Dimension

 

35m*11m

 

Total Weight

 

42,000 KG

 

Working Mode

 

Batch Type

 

Average Power

 

15 KW

 

Power Voltage

 

380v

 

Unit Loading Volume

 

40.6m3

 

Average Loading Capacity

 

10,000 KG

 

Average Oil Yield

 

40%

 

Electricity Consumption

 

360 Kwh/Batch

 

Fuel Consumption

 

350L Fuel Oil

Features of the Model C Waste Tyre Pyrolysis Plant

MODULAR DESIGN

Modular design makes it super easy to assemble on site. What’s more, it’s easier to expand the capacity in a later phase.

EASY INSTALLATION

The equipment is pre-assembled while delivered. It saves a lot of onsite works and makes installation easier.

100% RECYCLE

Used tires are 100% recycled into usable products of fuel oil, carbon black and steal wires, all with marketing value.

pyrolysis plant

SAFE OPERATION

Safety is on the top, guaranteed by reasonable design, high quality material, professional manufacturing and reliable service.

ENVIRONMENTAL FRIENDLY

No pollution is generated from the production due to efficient effect of emission control system.

PROCESS of the Waste Tyre Pyrolysis Plant

过程

Step 1: Feeding (2 hours). Feed tyres into reactor manually or with auto feeder;

Step 2: Preheating (2-4hours). Tyres gradually melts under high temperature and oil gas comes out;

Step 3: Oil producing peak (8-10 hours). Oil gas goes through the cooling system and is cooled down into liquid fuel oil; some oil gas that cannot be further cooled down into liquid fuel oil under common temperature and common pressure ("syngas") will be recycled to furnace for heating, saving your fuel;

Step 4: Cooling (4 hours). After the oil processing process is completed, leave the plant for cooling.

Step 5: Carbon black discharging (1-2 hours). Use a fully-sealed carbon black discharging system to discharge carbon black.

Step 6: Pulling out steel wire (0.5h).

 

RECYCLED PRODUCTS

FUEL OIL

The production rate of fuel oil is 40% in average. It's also known as tyre oil, pyrolysis oil, heating oil or furnace oil. The application is as heating fuel for industries such as power plant, cement plant, steel plant, metallurgical plant, glass plant etc.

产物燃料油

CARBON BLACK

It produces approximately 35% of carbon black from used tyres.Carbon black is raw material for rubber&plastic industry or used as heating fuel.

STEEL WIRE

The output rate of steel wire from used tyresis15%. It's easy to sell to scrap metal

dealers.

COMBUSTIBLE GAS

Combustible gas is routed to heating system as fuel supply.It saves consumption of fuel oil.

其余产物

Cases of our Waste Tyre Pyrolysis Plant Worldwide

Some of Huayin Waste Tyre Pyrolysis Plant Project in Asia

亚洲拼图

亚洲2

Waste Tyre Pyrolysis Plant Project in Europe

欧洲案例拼图

欧洲2

Waste Tyre Pyrolysis Plant Project in Africa

非洲

非洲2

 

Other Countries of the Waste Tyre Pyrolysis Plant Project

剩余国家

 

Other Materials Can be Applied to this Tyre Pyrolysis Plant

其余材料

HUAYIN Strength
Production scale
Production scale

Established an equipment display factory and laboratory with an area of more than 9,000 square meters, dedicated to equipment research and development and testing, technical staff training and practical operation.

Quality control
Quality control

From procurement, production to acceptance, we have a complete production process and strict quality control system to ensure that every link is done to the extreme.

On time delivery
On time delivery

We will formulate the transportation schedule one week in advance, book the space in advance, and assist customers in solving all problems in the delivery plan to ensure that the goods are delivered to customers on time.

Worry-free after-sales
Worry-free after-sales

Before or after the goods arrive at the customer site, the corresponding professional engineers are dispatched to guide the on-site installation and adjustment according to different factory configurations.

At your service anytime
At your service anytime
HUAYIN recommends Model C Waste Tyre Pyrolysis Plant for you. You can learn more about the performance advantages and technical parameters of waste tire pyrolysis equipment, and you can also return product homepage.
Other Products
  • Capacity model: 1Ton-15Ton
  • Raw materials: Waste Tyre/rubber
  • Average out-put oil rate: 45% fuel oil, 30% carbon black, 10% steel wire, 10%-15% syngas
  • Raw materials: 1Ton-15Ton
  • Capacity model: waste tyres/waste rubber
  • Output: 45% fuel oil, 30% carbon black, 10% steel wire, 10%-15% syngas
  • Capacity model: 4000kg
  • Raw materials: waste tyres/waste rubber
  • Output: 45% fuel oil, 30% carbon black, 10% steel wire, 10%-15% syngas
  • Capacity model: 1Ton-15Ton
  • Raw materials: waste plastic
  • Output: fuel oil, carbon black, syngas
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