Waste Tyre Pyrolysis Plant
  • Capacity model: 1Ton-15Ton
  • Raw materials: waste tyres/waste rubber
  • Output: 45% fuel oil, 30% carbon black, 10% steel wire, 10%-15% syngas

HUAYIN waste tyre pyrolysis plant turns tyre/rubber into fuel oil. The project is beneficial to environment and profitable.

Inquiry
Project Background

  With the global economic and industrial improvement, countless waste tyres and waste rubber are generated every day. But landfill and incineration are certainly not the best methods of waste management as they cause serious environmental pollution. The waste tyre pyrolyisis plants independently developed and designed by Xinxiang Huayin Renewable Energy Equipment Co., Ltd can recycle waste tyres and waste rubber into high-value fuel oil, carbon black, steel wire and combustible gas. In this way, not only wastes are processed, but also renewable resources are obtained. The equipment is safe, energy saving and environment friendly and thus is highly spoken of by clients at home and abroad.

Product Parameters

Item

Content

Raw materials

Waste tyre/rubber

Output

45% fuel oil, 30% carbon black, 10% steel wire, 10%-15% syngas

Model

Reactor size

 Capacity

HY1500*3000

1 T/batch

HY2200*5500

5 T/batch

HY2200*7500

7 T/batch

HY2600*6600

8 T/batch

HY2800*6000

9 T/batch

HY2800*6600

10 T/batch

HY2800*8000

15 T/batch

Remarks

Huayin provides 10kg and 200kg-300kg customized pilot pyrolysis plants.

Reactor material and thickness

Q345R/Q245R/310S (Boiler plate/stainless steel)

14mm/16mm/18mm

Main parts

Reactor, cooling system, dedusting system, safety system, carbon black discharging system, combustible gas recycling system, automatic feeding system.

The whole plant weight

15-45 tons

Land area

300-400㎡ (L30-40m*W10m)

Number of workers

3-4

Oil density and calorific value

0.89g/cm³&44.30KJ/KG

Processing time and power

10-24 hours. Averagely 15KW/h

Certification

CE, ISO, BV, SUV, SGS Oil Report, Emission Report, 11 patents

pyrolysis plant

Plant Features

  Safety: Huayin pyrolysis plants have the following measures to ensure safety

  Automatic pressure release device: Releasing pressure automatically when pressure occurs and is higher than the set data due to improper plant operation.

  Oil water separator: Its water sealing design ensures that oil and gas are separated and combustible gas can not return into the reactor.

safety equipment

  Energy saving:

  The inner reactor body and outside insulation cover have good airtightness,avoding heating loss and saving fuel.

  The combustible gas below C4(oil and gas that cannot be further cooled down into fuel oil under normal temperature and pressure)will be recycled to furnace for heating the reactor,maximizing resource utilization.

  The cooling water adopts circulating mode,which is pollution-free,no discharging,and recyclable.

  Service life:

  Huayin takes plant performance and clients'operating methods into full account and pays attention to product design and quality to extend the plant service life,thereby increasing clients'return on investment.

  Automation:

  For regions where it's difficult to find good workers or where labor costs are high,Huayin provides PLC-based automation control systems.

Operation Process

  Step 1: Feeding (2 hours). Feed tyres into reactor manually or with auto feeder;

  Step 2: Preheating (2-4hours). Tyres gradually melts under high temperature and oil gas comes out;

  Step 3: Oil producing peak (8-10 hours). Oil gas goes through the cooling system and is cooled down into liquid fuel oil; some oil gas that cannot be further cooled down into liquid fuel oil under common temperature and common pressure ("syngas") will be recycled to furnace for heating, saving your fuel;

  Step 4: Cooling (4 hours). After the oil processing process is completed, leave the plant for cooling.

  Step 5: Carbon black discharging (1-2 hours). Use a fully-sealed carbon black discharging system to discharge carbon black.

  Step 6: Pulling out steel wire (0.5h).

Waste Tire Pyrolysis Plant

Product Usage

  1. Pyrolysis oil

  ① Being directly used in industrial or boiler heating (such as cement factories, steel factories, glass factories, etc.) as an alternative to fuel oil.

  ② Being refined into non-standard diesel for use in trucks, tractors, etc.

  Note: The oil directly coming out pyrolysis plants is heavy fuel oil, which can be used directly as industrial fuel. If you need to get diesel, you need to purchase separately a set of waste oil distillation equipment.

  2. Carbon black

  ① It can be pressed into pellets for use in industrial heating. Pellets are a good alternative to coal as its calorific value is equivalent to that of coal.

  ② It can be ground and refined into different standards.

  3. Steel wire

  ① Being sold to to the waste collection centers.

  ② Being sold directly to steel smelters for re-smelting.

Output

HUAYIN Strength
Production scale
Production scale

Established an equipment display factory and laboratory with an area of more than 9,000 square meters, dedicated to equipment research and development and testing, technical staff training and practical operation.

Quality control
Quality control

From procurement, production to acceptance, we have a complete production process and strict quality control system to ensure that every link is done to the extreme.

On time delivery
On time delivery

We will formulate the transportation schedule one week in advance, book the space in advance, and assist customers in solving all problems in the delivery plan to ensure that the goods are delivered to customers on time.

Worry-free after-sales
Worry-free after-sales

Before or after the goods arrive at the customer site, the corresponding professional engineers are dispatched to guide the on-site installation and adjustment according to different factory configurations.

At your service anytime
At your service anytime
HUAYIN recommends Waste Tyre Pyrolysis Plant for you. You can learn more about the performance advantages and technical parameters of waste tire pyrolysis equipment, and you can also return product homepage.
Other Products
  • Capacity model: 1Ton-15Ton
  • Raw materials: waste tyres/waste rubber
  • Output: 45% fuel oil, 30% carbon black, 10% steel wire, 10%-15% syngas
  • Capacity model: 1-15T
  • Raw materials: waste plastic
  • Output: fuel oil, carbon black, syngas
  • Capacity model: 1-15T
  • Raw materials: Oil Sludge
  • Output: Fuel oil, Ash, Flammable gas.
  • Capacity model: 5-30 ton/day
  • Raw materials: Waste tire, Worn rubber, Waste plastic, Medical wastes, MSW
  • Output: Fuel oil, Carbon black, Syngas
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