What factors will influence the oil output of pyrolysis machine?

Generally, the oil output of pyrolysis machine is influenced by several factors, such as recycled feedstocks, pyrolysis machine adopted technology, pyrolysis machine process parameters control, workers' operation, etc., which all should be taken into account if you want to optimize the oil output of your pyrolysis machine:

1. Pyrolysis machine recycled feedstocks

Pyrolysis machine can recycled various feedstocks, such as waste tires, waste plastics, oil sludge, biomass, ect., whose types, states, moisture content, etc, all affect the oil output of pyrolysis machine. The following is a brief display of the oil output of common recycled feedstocks. If you want to enhance the final oil output, selecting the suitable recycled material with high oil yield is very imprtant.

2. Pyrolysis machine process parameters control

During the pyrolysis process, parameters such as pyrolysis temperature, pressure, residence time, and heating rate significantly influence the oil output. Regarding pyrolysis temperature, different feedstocks have their optimal temperature ranges, generally spanning from 200°C to 350°C. When the temperature is too low, the recycled feedstocks may not undergo complete pyrolysis, leaving a significant amount of unreacted materials and thus reducing the oil yield. Conversely, excessively high temperatures can cause the raw materials to gasify prematurely, resulting in a shift of the product distribution towards gaseous products and a decrease in the proportion of liquid oil.

3. Pyrolysis machine adopted technology

(1) Pyrolysis machine type

When comparing different types of pyrolysis machines, the continuous - type pyrolysis machine, which utilizes a fully automatic PLC control system, has a distinct advantage over the batch - type pyrolysis machine. The PLC control system enables precise regulation of pyrolysis temperature, time, and pressure throughout the entire process. This precise control ensures a more stable reaction environment, facilitating consistent and higher oil output.

(2) Pyrolysis machine configuration

After oil gas comes out, it goes through the condensation system, then we can get the liquid oil, so the cooling effect of the condensation system is crutial for the oil output of the pyrolysis machine. Huayin condensation system adopts the square box design, which can fully cool down the oil gas to enhance the final quality and quantity of oil. Also it is easy to transport and install, saving much time and cost for customers.

4. Pyrolysis machine operation practice

A skilled opeartion worker is also important, which needs to understand how to monitor and adjust parameters (e.g., temperature, feedstock flow rate) in real time and the regular maintenance of equipment. After signing the contract with Huayin, Huayin will arrange our professional engineer to provide detailed technical guidance and training for workers to ensure the stable operation of pyrolysis machine.

In conclusion, oil output of pyrolysis machine is influenced by many factors, if you have other questions about the machine, just feel free to contact Huayin, our professional sales and engineer team will provide detailed scheme for you.