What is the Similarity and Difference Between Batch and Continuous Pyrolysis Plant?
  • Nov 05, 2025
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Now pyrolysis plant have two popular design in the market: batch type and continuous type, which have their own designs and advantages. ...

What is the Similarity and Difference Between Batch and Continuous Pyrolysis Plant?

(picture:What is the Similarity and Difference Between Batch and Continuous Pyrolysis Plant?)

When invest in a pyrolysis business for waste recyclingm, select a pyrolysis plant with suitable type is very important. Now there are two popular designs of pyrolysis plant: batch type and continuous type. Then how about their similarity and difference between these two pyrolysis plant?

Similarity

Both batch and continuous pyrolysis plants use the same core principle—thermol decomposition of organic materials in an oxygen-free environment. They can process similar raw materials(waste tires, rubber, plastic, oil sludge, etc.) and produce the same end products: pyrolysis oil, carbon black, and non-condensable gas. In addition, both systems are equipped with environmental protection systems and safety configurations to avoid second pollution and other safety problems.

裂解设备

Differences

The main difference between these two pyrolysis plants lies in capacity, operation and efficiency.

A batch pyrolysis plant, generally has the daily processing capacity between 10kg to 15 tons, which works in cycles. Feedstock is loaded manually or with auto-feeding machine, processed for several hours, and then the reactor need to be cooled down before unloading solid residues. It is suitable for small to medium-scale production and requires more labor and time cost for the whole opeartion.

A continuous pyrolysis plant, generally has the daily processing capacity between 30 to 50 tons, which can reach continuous operation for over 30 days. It ensures higher efficiency, stable oil output, and lower labor costs. However, it requires a larger investment and is more suitable for large-scale industrial projects.

项目案例汇总

In conclusion, both batch type and continuous type pyrolysis plant have their own unique designs and advantages, you can select the suitable type based on your processed material, capacity, investment budget, etc. If you have other requirements, welcome to consult Huayin, our professional engineer and sales team to provide customization scheme for you.

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