What’s the Component of a Pyrolysis Machine?

A pyrolysis machine is designed to convert waste tires, plastics, rubber, oil sludge and other waste into fuel oil and other useful by-products. And for investing in pyrolysis machine project, the pyrolysis machine itself is the most important point. And this passage will make a detailed introduction inspect of the component of the pyrolysis machine and their functions:

1. Waste Pretreatment System

This system is an optional configuration for pyrolysis machine. To enhance work efficiency, some customers will pre-treat their recycled waste, such as reducing its moisture content or breaking it into smaller pieces.

2. Feeding System

The feeding system is the starting point of the pyrolysis process. It loads raw materials into the reactor safely and efficiently. A reliable feeding system improves safety and reduces labor intensity. Generally we provides two kinds of feeding systems for customers: fully automatic hydraulic feeder and manually feeding. Customers can select suitable way based on their recycled waste and project scale.

3. Pyrolysis Reactor

The reactor is the core component of the pyrolysis machine. Materials are heated in an oxygen-free environment where thermal decomposition occurs, producing oil gas and other byproducts. And we can select suitable pyrolysis reactor with different reactor design, manufacturing material, reactor scale, etc. Good quality pyrolysis reactor can understand high temperature and pressure to enhance the whole work efficiency and safety.

4. Heating System

This system provides the energy required for pyrolysis. Commonly we can select fuel oil, natural gas, diesel oil and recycled uncondensable gas as heating fuel .

5. Condensation System

With this system, we can cool oil gas into liquid fuel oil. And the design and quality of the condensation system directly affect the cooling efficienct of the working process and the quality of the finally obtained fuel oil.

6. Environmental Protection System

The environmental protection system includes flue gas purification system, dust removal system, deodorization or desulfurization systems, etc., which can meet the emission standards in various countries.

7. Solid Discharge System

After processing, solid residues such as carbon black and steel wire are discharged with differfent discharging systems: front discharge, side discharge and rear discharge.(Recommended Reading: How to discharge carbon black after pyrolysis?)

8. Control System

The control system monitors and manages operation parameters, includes PLC automation control, temperature and pressure monitoring, etc., which can enhance process stability and reduce human error.

In a word, a pyrolysis machine consists of multiple integrated components working together to ensure safe and efficient waste conversion. If you want to get more information about pyrolysis machine, such as work principle, prcess display, successful projects, welcome to contact Huayin directly!