Established an equipment display factory and laboratory with an area of more than 9,000 square meters, dedicated to equipment research and development and testing, technical staff training and practical operation.
With the rapid economic development of various countries, there is a large amount of man-made garbage all over the world, such as waste electrical parts, plastic garbage, tires, etc., found in rivers and seas. Among them, the pollution problem of plastics and tires has become increasingly prominent. Plastic products such as packaging bags, agricultural mulch, disposable tableware, and daily plastics are discarded as solid waste after use. They are difficult to degrade and pollute the ecol...
With the rapid economic development of various countries, there is a large amount of man-made garbage all over the world, such as waste electrical parts, plastic garbage, tires, etc., found in rivers and seas. Among them, the pollution problem of plastics and tires has become increasingly prominent. Plastic products such as packaging bags, agricultural mulch, disposable tableware, and daily plastics are discarded as solid waste after use. They are difficult to degrade and pollute the ecological environment and landscape due to random littering. Therefore, waste tires and plastics have always been recognized as environmental problems in the world. It is causing serious. "white pollution" and "black pollution" to the earth, bringing great challenges to the protection of the environment.
Huayin Renewable Energy Equipment Co., Ltd. has been committed to the research of waste tires and plastic pyrolysis technology from the beginning of its establishment. Pyrolysis occurs in the reactor at a high temperature of 550-700 and decomposes into pyrolysis oil, which is used as fuel in ceramic factories, glass factories, power plants, steel factories, boiler factories, etc. to realize the recycling of waste resources.
Item |
Content |
|
Raw materials |
Waste Plastic |
|
|
Output |
fuel oil, carbon black, syngas |
|
Model |
Reactor size |
Capacity |
HY1500*3000 |
1 T/batch |
|
HY2200*5500 |
5 T/batch |
|
HY2200*7500 |
7 T/batch |
|
HY2600*6600 |
8 T/batch |
|
HY2800*6000 |
9 T/batch |
|
HY2800*6600 |
10 T/batch |
|
HY2800*8000 |
15 T/batch |
|
Remarks |
Huayin provides 10kg and 200kg-300kg customized pilot pyrolysis plants. |
|
Reactor material and thickness |
Q345R/Q245R/310S (Boiler plate/stainless steel) 14mm/16mm/18mm |
|
Main parts |
Reactor, cooling system, dedusting system, safety system, carbon black discharging system, combustible gas recycling system, automatic feeding system. |
|
The whole plant weight |
15-45 tons |
|
Land area |
300-400㎡ (L30-40m*W10m) |
|
Number of workers |
3-4 |
|
Oil density and calorific value |
0.89g/cm³&44.30MJ/KG |
|
Processing time and power |
10-24 hours. Averagely 15KW/h |
|
Certification |
CE, ISO, BV, SUV, SGS Oil Report, Emission Report, 11 patents |
|
Safety: Huayin pyrolysis plants have the following measures to ensure safety
Automatic pressure release device: Releasing pressure automatically when pressure occurs and is higher than the set data due to improper plant operation.
Oil water separator: Its water sealing design ensures that oil and gas are separated and combustible gas can not return to the reactor.
Energy saving:
The inner reactor body and outside insulation cover have good airtightness, avoiding heating loss and saving fuel.
The combustible gas below C4(oil and gas that cannot be further cooled down into fuel oil under normal temperature and pressure)will be recycled to the furnace for heating the reactor, maximizing resource utilization.
The cooling water adopts a circulating mode, which is pollution-free, no discharging, and recyclable.
Service life:
Huayin takes plant performance and clients' operating methods into full account and pays attention to product design and quality to extend the plant service life, thereby increasing clients' return on investment.
Automation:
For regions where it's difficult to find good workers or where labor costs are high, Huayin provides PLC-based automation control systems.
What's kind of waste plastic can be recycled to fuel oil ?
|
Raw materials |
Oil ratio |
PP (Microwave oven food box/yogurt bottles, ect.) |
50%-75% |
PE(plastic film/plastic wrap) |
50%-75% |
PS(fast food boxes/instant noodle boxes) |
50%-75% |
ABS(engineering plastic) |
40% |
Leftovers of paper |
Wet 15-20%,Dry 60% |
House garbage |
35%-50% |
Plastic cable |
80% |
Plastic bags |
50% |
1. Pyrolysis oil
① Being directly used in industrial or boiler heating (such as cement factories, steel factories, glass factories, etc.) as an alternative to fuel oil.
② Being refined into non-standard diesel for use in trucks, tractors, etc.
Note: The oil directly coming out of pyrolysis plants is heavy fuel oil, which can be used directly as industrial fuel. If you need to get diesel, you need to purchase separately a set of waste oil distillation equipment.
2. Carbon black
① It can be pressed into pellets for use in industrial heating. Pellets are a good alternative to coal as its calorific value is equivalent to that of coal.
② It can be ground and refined into different standards.
Established an equipment display factory and laboratory with an area of more than 9,000 square meters, dedicated to equipment research and development and testing, technical staff training and practical operation.
From procurement, production to acceptance, we have a complete production process and strict quality control system to ensure that every link is done to the extreme.
We will formulate the transportation schedule one week in advance, book the space in advance, and assist customers in solving all problems in the delivery plan to ensure that the goods are delivered to customers on time.
Before or after the goods arrive at the customer site, the corresponding professional engineers are dispatched to guide the on-site installation and adjustment according to different factory configurations.
